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CUTTING ROOM
STEP 1: FABRIC IS CUT
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BUNDLING
Step 2: Pieces are bundled together to create cap.
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SEW FRONT BACK
Step 3: Front and back panels are sewn together.
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TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
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HAIRCLOTH COVERS
Step 5: Two panels of haircloth fabric are sewn together.
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HAIRCLOTH TAPE
Step 6: As in Step 4, Fabric is applied
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PEAK MADE
Step 7: The visor fabric is sewn together with a visor board inserted in between.
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PEAK STITCH
Step 8: Approximately eight rows of stitching are applied to the visor.
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EMBROIDERY
Step 9: Logos are added.
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FUSING
Step 10: TOP SECRET!
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EYELETS
Step 11: The stitching is sewn around the pre-punched eyelet hole.
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COVERS
Step 12: The crown is created with a middle panel sewn to the front and back panels.
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COMPLETE TAPE
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
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SIZING
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
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ATTACH PEAK
Step 15: The crown and visor are attached.
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ATTACH SWEAT BAND
Step 16: Sweatband is added to the base of the crown.
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BARTACKS LABEL
Step 17: Labels are sewn evenly together.
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TOP STITCH
Step 18: Decorative top stitch is applied to the base of the cap.
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BUTTONS
Step 19: A button is applied to the top of the cap.
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