• CUTTING ROOM

    STEP 1: FABRIC IS CUT

  • BUNDLING

    Step 2: Pieces are bundled together to create cap.

  • SEW FRONT BACK

    Step 3: Front and back panels are sewn together.

  • TAPE FRONT BACK

    Step 4: Fabric is applied to the front and back seams to cover exposed edges.

  • HAIRCLOTH COVERS

    Step 5: Two panels of haircloth fabric are sewn together.

  • HAIRCLOTH TAPE

    Step 6: As in Step 4, Fabric is applied

  • PEAK MADE

    Step 7: The visor fabric is sewn together with a visor board inserted in between.

  • PEAK STITCH

    Step 8: Approximately eight rows of stitching are applied to the visor.

  • EMBROIDERY

    Step 9: Logos are added.

  • FUSING

    Step 10: TOP SECRET!

  • EYELETS

    Step 11: The stitching is sewn around the pre-punched eyelet hole.

  • COVERS

    Step 12: The crown is created with a middle panel sewn to the front and back panels.

  • COMPLETE TAPE

    Step 13: As in Steps 4 and 6, fabric is then applied to the seams.

  • SIZING

    Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.

  • ATTACH PEAK

    Step 15: The crown and visor are attached.

  • ATTACH SWEAT BAND

    Step 16: Sweatband is added to the base of the crown.

  • BARTACKS LABEL

    Step 17: Labels are sewn evenly together.

  • TOP STITCH

    Step 18: Decorative top stitch is applied to the base of the cap.

  • BUTTONS

    Step 19: A button is applied to the top of the cap.