![](/contentassets/b8a8dd1d898b4cbba816ab7e882b17dd/blank-image-1920x75.jpg?width=1410)
![](/contentassets/b8a8dd1d898b4cbba816ab7e882b17dd/blank-image-1920x75.jpg?width=1410)
![Step 1: Cutting Room](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0021_step-1.jpg?width=1410)
CUTTING ROOM
Step 1: Fabric Is cut.
CUTTING ROOM
Step 1: Fabric Is cut.
![Step 2: Bundling](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0020_step-2.jpg?width=1410)
BUNDLING
Step 2: Pieces are bundled together to create cap.
BUNDLING
Step 2: Pieces are bundled together to create cap.
![Step 3: Sew Front Back](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0019_step-3.jpg?width=1410)
SEW FRONT BACK
Step 3: Front and back panels are sewn together.
SEW FRONT BACK
Step 3: Front and back panels are sewn together.
![Step 4: Tape Front Back](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0018_step-4.jpg?width=1410)
TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
![Step 5: Haircloth Covers](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0017_step-5.jpg?width=1410)
HAIRCLOTH COVERS
Step 5: Two panels of haircloth fabric are sewn together.
HAIRCLOTH COVERS
Step 5: Two panels of haircloth fabric are sewn together.
![Step 6: Haircloth Tape](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0016_step-6.jpg?width=1410)
HAIRCLOTH TAPE
Step 6: As in Step 4, Fabric is applied
HAIRCLOTH TAPE
Step 6: As in Step 4, Fabric is applied
![Step 7: Peak Made](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0015_step-7.jpg?width=1410)
PEAK MADE
Step 7: The visor fabric is sewn together with a visor board inserted in between.
PEAK MADE
Step 7: The visor fabric is sewn together with a visor board inserted in between.
![Step 8: Peak Stitch](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0014_step-8.jpg?width=1410)
PEAK STITCH
Step 8: Approximately eight rows of stitching are applied to the visor.
PEAK STITCH
Step 8: Approximately eight rows of stitching are applied to the visor.
![Step 9: Embroidery](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0013_step-9.jpg?width=1410)
EMBROIDERY
Step 9: Logos are added.
EMBROIDERY
Step 9: Logos are added.
![Step 10: Fusing](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0012_step-10.jpg?width=1410)
FUSING
Step 10: TOP SECRET!
FUSING
Step 10: TOP SECRET!
![Step 11: Eyelets](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0011_step-11.jpg?width=1410)
EYELETS
Step 11: The stitching is sewn around the pre-punched eyelet hole.
EYELETS
Step 11: The stitching is sewn around the pre-punched eyelet hole.
![Step 12: Covers](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0010_step-12.jpg?width=1410)
COVERS
Step 12: The crown is created with a middle panel sewn to the front and back panels.
COVERS
Step 12: The crown is created with a middle panel sewn to the front and back panels.
![Step 13: Complete Tape](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0009_step-13.jpg?width=1410)
COMPLETE TAPE
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
COMPLETE TAPE
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
![Step 14: Sizing](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0008_step-14.jpg?width=1410)
SIZING
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
SIZING
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
![Step 15: Attach Peak](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0007_step-15.jpg?width=1410)
ATTACH PEAK
Step 15: The crown and visor are attached.
ATTACH PEAK
Step 15: The crown and visor are attached.
![Step 16: Attach Sweat Band](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0006_step-16.jpg?width=1410)
ATTACH SWEAT BAND
Step 16: Sweatband is added to the base of the crown.
ATTACH SWEAT BAND
Step 16: Sweatband is added to the base of the crown.
![Step 17: Bartacks Label](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0005_step-17.jpg?width=1410)
BARTACKS LABEL
Step 17: Labels are sewn evenly together.
BARTACKS LABEL
Step 17: Labels are sewn evenly together.
![Step 18: Top Stitch](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0004_step-18.jpg?width=1410)
TOP STITCH
Step 18: Decorative top stitch is applied to the base of the cap.
TOP STITCH
Step 18: Decorative top stitch is applied to the base of the cap.
![Step 19: Buttons](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0003_step-19.jpg?width=1410)
BUTTONS
Step 19: A button is applied to the top of the cap.
BUTTONS
Step 19: A button is applied to the top of the cap.
![Step 20: Blocking](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0002_step-20.jpg?width=1410)
BLOCKING
Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.
BLOCKING
Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.
![Step 21: Packing](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0001_step-21.jpg?width=1410)
PACKING
Step 21: The cap is packed with a visor sticker after final inspection.
PACKING
Step 21: The cap is packed with a visor sticker after final inspection.
![Step 22: The Perfect Cap](/globalassets/about-new-era/22-steps/revised/revised-14/595022steps_m1_imagesonly_0000_step-22.jpg?width=1410)
THE PERFECT CAP
THE PERFECT CAP
![](/contentassets/b8a8dd1d898b4cbba816ab7e882b17dd/blank-image-1920x75.jpg?width=1410)